Yokogawa EXA DC402 Dual-Channel Conductivity Analyzer Bedienungsanleitung

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Users
Manual
Model DC402G [Style: S2]
Converter for Dual Cell
Conductivity and Resistivity
IM 12D08E02-01E
IM 12D08E02-01E
4th Edition
Seitenansicht 0
1 2 3 4 5 6 ... 79 80

Inhaltsverzeichnis

Seite 1 - Conductivity and Resistivity

User’sManualModel DC402G [Style: S2]Converter for Dual CellConductivity and ResistivityIM 12D08E02-01EIM 12D08E02-01E4th Edition

Seite 2 - 4th Edition: Feb. 2014(YK)

IM 12D08E02-01ESpecification 2-3E. Housing : Cast aluminium case with chemically resistant coating, cover with flexible polycarbonate window. Cas

Seite 4

IM 12D08E02-01EInstallation and wiring 3-13. INSTALLATION AND WIRING3-1. Installation and dimensions3-1-1. Installation siteThis instrument is a Class

Seite 5

IM 12D08E02-01E3-2 Installation and wiringM6, 4 screws100178137+2 0137+2 012 max.(panel thickness)23Panel cutout dimensions(7.01)(0.91)(0.47)(5.43)(

Seite 6 - Figure 1-1. Nameplate

IM 12D08E02-01EInstallation and wiring 3-3Figure 3-4. Internal view of EXA wiring compartment• Never apply power to the DC402G converter and other in

Seite 7

IM 12D08E02-01E3-4 Installation and wiring3-2. PreparationRefer to figure 3-4. The relay contact terminals and power supply connections are under the

Seite 8

IM 12D08E02-01EInstallation and wiring 3-5FRONT GLANDS REAR GLANDSSensors0/4-20 mAOutputsignalsContactoutputContactoutputContactinput0/4-20 mAPowerS1S

Seite 9 - - Switch capacity

IM 12D08E02-01E3-6 Installation and wiringFigure 3-7. Input and output connections3-3-3. AC powerConnect terminal 1 to the phase line of the AC power

Seite 10 - 한국 전자파적합성 기준

IM 12D08E02-01EInstallation and wiring 3-73-4. Wiring the contact signals3-4-1. General precautionsThe contact output signals consist of voltage-free

Seite 11

IM 12D08E02-01E3-8 Installation and wiring3-6. Sensor wiringRefer to figure 3-9, which includes drawings that outline sensor wiring.The EXA DC402G can

Seite 12

IM 12D08E02-01E PREFACEElectric dischargeThe EXA analyzer contains devices that can be damaged by electrostatic discharge. When servicing this equipme

Seite 13 - Unit: mm (inch)

IM 12D08E02-01EInstallation and wiring 3-93-8. Other sensor systemsTo connect other sensor systems, follow the general pattern of the terminal connect

Seite 14

IM 12D08E02-01E3-10 Installation and wiringFigure 3-12. Sensor cable connections

Seite 15

IM 12J05D02-01EOperation 4-14. OPERATION; DISPLAY FUNCTIONS AND SETTING4-1. Operator interfaceThis section provides an overview of the operation of th

Seite 16 - FRONT GLANDS REAR GLANDS

IM 12J05D02-01E4-2 Operation Figure 4-1. DC402G operator interface4-2. Explanation of operating keysMODE key This key toggles between the Measuring

Seite 17 - (M4 screw)

IM 12J05D02-01EOperation 4-34-3. Setting passcodesIn Service Code 52, EXA users can set passcode protection for each one of the three operating levels

Seite 18

IM 12J05D02-01E4-4 Operation4-5. Display functionsSequence for resistivity function parallels this conductivity example.YES NOµS /cmµS /cmYES(See Setp

Seite 19 - SX42-SX . . - . F SENSORS

IM 12D08E02-01EParameter setting 5-15. PARAMETER SETTING5-1. Maintenance mode5-1-1. IntroductionStandard operation of the EXA instrument involves use

Seite 20 - ELECTRODE

IM 12D08E02-01E5-2 Parameter setting5-1-2. Manual activation of HoldYESNOMODEYESNOYESNOSETPOINTSRANGESET HOLDSERVICE*NO MODEYESENTYOKOGAWAMODETEMP.CON

Seite 21 - 3-10 Installation and wiring

IM 12D08E02-01EParameter setting 5-35-1-3. Setpoint adjustmentYESNOS/cmNOYESNOYESNOYESYESFor adjustments,follow proceduresas in section 5.2.2MODESETPO

Seite 22

IM 12D08E02-01E5-4 Parameter setting5-2. Commissioning mode5-2-1. IntroductionIn order to obtain peak performance from the EXA DC402, you must set it

Seite 23 - YOKOGAWA

IM 12D08E02-01E This symbol indicates that the operator must refer to the instructions in this manual in order to prevent the instrument (hardware) o

Seite 24

IM 12D08E02-01EParameter setting 5-55-2-2. SetpointsENTENTENTENT ENTENTENTENTrepeatedkeystrokesS/cmS/cmS/cmS/cmS/cmS/cmS/cmS/cmYESNONONONOYESSETPOINTS

Seite 25

IM 12D08E02-01E5-6 Parameter settingNOYESNOYESNONOYESProcess Alarms onS.3 and S.4 areonly available whenenabled in ServiceCodes 40-49mS/cmNOYESAnalog

Seite 26

IM 12D08E02-01EParameter setting 5-75-2-3. RangeYESNOYESNONONOYESSETPOINTSRANGESET HOLDSERVICE*TEMP.YESNOYESENTYESNOSee facingpageENTENTENTENTENTENTEN

Seite 27

IM 12D08E02-01E5-8 Parameter settingYESNONOENTYESENTYESENT ENTENTENTENTENTYESNOYESNOYESNOYESNOYESNOYESS/cmS/cmNote: Range 2 does not appear when PI co

Seite 28 - 5-1-3. Setpoint adjustment

IM 12D08E02-01EParameter setting 5-95-2-4. HoldHOLD activelast measuredvalue.YESNOYES NOYESNONOYESNOYESNOYESNONONONOSETPOINTSRANGESET HOLDSERVICE*TEMP

Seite 29

IM 12D08E02-01E5-10 Parameter settingHOLDHOLDHOLD HOLDHOLDENTHOLDENTENTENTHOLD values set,return to commissioningmenu.ENTENTSet HOLD "fixed value

Seite 30 - 5-2-2. Setpoints

IM 12D08E02-01EParameter setting 5-115-2-5. Temperature compensation1. Why temperature compensation?The conductivity of a solution is very dependent

Seite 31 - 5-6 Parameter setting

IM 12D08E02-01E5-12 Parameter settingYESNONONONOSETPOINTSRANGESET HOLDSERVICE*MEASUREDISPLAY 1HOLDMODETEMP.CAL 2CAL 1NONONOYES NOYESNOYESNOYES NOYES N

Seite 32 - 5-2-3. Range

IM 12D08E02-01EParameter setting 5-135-2-6. ServiceM cmENTENTENTENTENTENTExample: Service Code 01Select main parameter for SC

Seite 33 - 5-8 Parameter setting

IM 12D08E02-01E5-14 Parameter setting5-3. Notes for guidance in the use of service coded settingsDon't set or input service code numbers other th

Seite 34 - 5-2-4. Hold

IM 12D08E02-01E TABLE OF CONTENTSPREFACE...

Seite 35 - 5-10 Parameter setting

IM 12D08E02-01EParameter setting 5-15Code Display Function Function detail X Y Z Default valuesParameter specific functions01 *SC.RES Select

Seite 36

IM 12D08E02-01E5-16 Parameter setting5-3-3. Temperature compensation functionsCode 20 *T.R.°C Choose a temperature to which the measured conductivi

Seite 37 - 5-12 Parameter setting

IM 12D08E02-01EParameter setting 5-17Code Display Function Function detail X Y Z Default valuesTemperature compensation functions20 *T.R.°C S

Seite 38 - 5-2-6. Service

IM 12D08E02-01E5-18 Parameter setting01.000 800 600 400 200 0100 80 60 40 20 0 2 4 6810 12 14 16 18 20 22 245-3-4. mA output functions

Seite 39

IM 12D08E02-01EParameter setting 5-19Code Display Function Function detail X Y Z Default valuesmA output functions30 *mA mA output range mA1

Seite 40 - (*T.ADJ 1 or *T. ADJ

IM 12D08E02-01E5-20 Parameter setting5-3-5. Contact outputsCode 40 *S1, *S2 Process relays can be set for a variety of alarm and control function.4

Seite 41

IM 12D08E02-01EParameter setting 5-21Code Display Function Function detail X Y Z Default valuesContactsContin. Calculated value 041

Seite 42 - Parameter setting 5-17

IM 12D08E02-01E5-22 Parameter settingCode 44 *D.TIME The delay time sets the minimum relay switching time. This function can be adjusted to give a

Seite 43

IM 12D08E02-01EParameter setting 5-231005000.3 s% controller outputCode Display Function Function detail X Y Z Default valuesContacts (continue

Seite 44 - Parameter setting 5-19

IM 12D08E02-01E5-24 Parameter setting5-3-6. User interfaceCode 50 *RET. When Auto return is enabled, the converter reverts to the measuring mode fr

Seite 45

IM 12D08E02-01E5-3-3. Temperature compensation functions ...5-165-3-4. mA outp

Seite 46 - Parameter setting 5-21

IM 12D08E02-01EParameter setting 5-25Code Display Function Function detail X Y Z Default valuesUser interface50 *RET Auto return Auto return

Seite 47

IM 12D08E02-01E5-26 Parameter setting5-3-7. Communication setupCode 61 *HOUR The clock/calendar for the logbook is set for current date and time as

Seite 48 - Parameter setting 5-23

IM 12D08E02-01EParameter setting 5-27Code Display Function Function detail X Y Z Default valuesGeneral70 *LOAD Load defaults Reset configura

Seite 50 - Parameter setting 5-25

IM 12D08E02-01ECalibration 6-16. CALIBRATION6-1 When is calibration necessary?Calibration of conductivity/resistivity instruments is normally not requ

Seite 51

IM 12D08E02-01E6-2 Calibration6-2. Calibration procedureENTM Ω.cmENTM Ω.cm>Select the flashing digit with the > key.Increase its value by pressi

Seite 52 - Parameter setting 5-27

IM 12D08E02-01ECalibration 6-36-3. Calibration with HOLD activemS/cmHOLDmS/cmENTHOLDmS/cmENTHOLD>Select the flashing digit with the > key.Increa

Seite 54

IM 12D08E02-01EMaintenance 7-17. MAINTENANCE7-1. Periodic maintenance for the EXA 402 converterThe EXA converter requires very little periodic mainten

Seite 55 - 6-2. Calibration procedure

IM 12D08E02-01EMaintenance 7-27-3. Fuse ReplacementThis section describes how to replace the power supply fuse.• Use only a fuse of the specified cur

Seite 56 - Calibration 6-3

IM 12D08E02-01EIntroduction 1-11. INTRODUCTION AND GENERAL DESCRIPTIONThe Yokogawa EXA 402 is a 4-wire converter designed for industrial process monit

Seite 57

IM 12D08E02-01ETroubleshooting 8-18. TROUBLESHOOTINGThe EXA DC402G is a microprocessor-based analyzer that performs continuous self-diagnostics to ve

Seite 58

IM 12D08E02-01E8-2 TroubleshootingThe following error message table gives a list of possible problems that can be indicated by the EXA.Table 8-1. Erro

Seite 59 - Fuse Holder

IM 12D08E02-01ESpare parts 9-19. SPARE PARTSSee Customer Maintenance Parts List.

Seite 61 - 8-2 Troubleshooting

IM 12D08E02-01EAppendix 10-110. APPENDIX 10-1.Usersettingfornon-linearoutputtable(code31,35and36) Output signal value % mA mA Output

Seite 62 - 9. SPARE PARTS

IM 12D08E02-01E10-2 Appendix10-3. Matrix data table (user selectable in code 22)Matrix,Solution Temp(°C) Data1 Data2 Data3 Data4 Data5HCL

Seite 63

IM 12D08E02-01EAppendix 10-310-4. Sensor Selection10-4-1. GeneralThe inputs of the EXA transmitter are freely programmable for ease of installation. S

Seite 64 - 10. APPENDIX

IM 12D08E02-01E10-4 Appendix10-6. User setting table FUNCTION SETTING DEFAULTS USER SETTINGSParameter specific functions01 *SC.RES 0 SC03 *0.1

Seite 65 - 10-2 Appendix

IM 12D08E02-01EAppendix 10-5 FUNCTION SETTING DEFAULTS USER SETTINGSUser Interface50 *RET 1 on 51 *MODE 0 off 52 *PASS 0.0.0 all o

Seite 66 - ● Diagnostic checks

IM 12D08E02-01E10-6 Appendix10-7. Configuration checklist for DC402G Standard Configuration Options Reference for changeMeasured Variable(s) pr

Seite 67

IM 12D08E02-01E1-2 Introduction1-2. ApplicationThe EXA converter is intended to be used for continuous on-line measurement in industrial installations

Seite 68 - Appendix 10-5

IM 12D08E02-01EAppendix 10-710-8. USP <645> Water Purity MonitoringWhat is USP? USP stands for United States Pharmacopeia and it is responsible

Seite 69 - 10-6 Appendix

IM 12D08E02-01E10-8 AppendixSetting up DC402G for USPFirst enable USP in service code 57. Change the setting from 0 (default) to 1 (enabled).This acti

Seite 70

IM 12D08E02-01EAppendix 10-910-9. WHAT IS DUAL CONDUCTIVITY?Dual cell conductivity is a precise, comparative measurement.The EXA DC402G receives input

Seite 71 - Fig. 10-1

IM 12D08E02-01EAppendix 10-10Error codesCode Error description Possible cause Suggested remedy E1 Polarization detected on cell Sensor surface fo

Seite 72 - HEAT EXCHANGER

IM 12D08E02-01EAppendix 2 11-111. APPENDIX 2 QUALITY INSPECTIONQualityInspectionStandards DC402GConverter for Conductivity or Resistivity QIS 12D0

Seite 73 - •cm or MΩ•cm)

IM 12D08E02-01E11-2 Appendix 22/3 QIS 12D08E02-01Ee. Press the [>] key once. The data display will show “80” with the second digit of 0 flashing.

Seite 74 - Standards

IM 12D08E02-01EAppendix 2 11-33/3 QIS 12D08E02-01E3.5 Temperature Indication Check Following Section 3.4, press the [ENT] key until the message displa

Seite 75 - QIS 12D08E02-01E

IM 12D08E02-01E11-4 Appendix 2製品名称導電率変換器タグNo.PRODUCT NAMECONDUCTIVITY CONVERTERTAG NO.形名MODELDC402G手配No. 計器番号ORDER NO. SERIAL NO.検 査 項 目   INSPECTION

Seite 76 - Appendix 2 11-3

CustomerMaintenanceParts ListAll Rights Reserved, Copyright © 2007, Yokogawa Electric Corporation.Subject to change without notice. Model DC402G [Styl

Seite 77 - TEST CERTIFICATE

CMPL 12D08E02-02E2nd Edition : Sep. 2012 (YK)23453178963Item Part No. Qty Description 1 K9171SS 1 Mounting Set (/U) 2 Y9608KU 4 S

Seite 78 - Parts List

IM 12D08E02-01ESpecification 2-12-1. General specificationsA. Input specifications : Two inputs , each 2-electrode measurement with square wave exci

Seite 79 - CMPL 12D08E02-02E

IM 12D08E02-01ERevision RecordManual Title : Model DC402G Converter for Dual Cell Conductivity and Resistivity [Style: S2] Manual Number : IM 12D08

Seite 80 - Revision Record

IM 12D08E02-01E2-2 SpecificationH. Display : Custom liquid crystal display, with a main display of 31/2 digits 12.5 mm high. Message display of 6 al

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